badland zxr 12000 winch parts

Attach the Pendant Controller to the Socket on the Solenoid Assembly, see Figure K. Operate the Pendant controls briefly to ensure they work properly, see Figure L. If operation is reversed, the power cables may be connected backwards. Visit our website at: http://www.harborfreight.com Wireless Winch Wireless Winch Remote Control Badland Winches $64.90 3500 Lb 3500 Lb Atvpowersport 12v Electric Winch With Wire Rope Remote Control $212.95 Aircraft Grade Wire Rope. But still, precautions should be taken. Insert Switch Assembly all the way into connector. The gloves make the wiring process safe and prevent electric shocks. The winch's internal mechanism is permanently lubricated. Recovery Kit: 6. No hardware to mount or connect the electrical components. Mounting location and hardware must support winch and load. The operator and assistants must carefully plan usage to prevent accidents. This device is also built to withstand high amounts of water without the danger of any short-circuit. However, the brand does not provide winch accessories as widely as other winch brands do. Some people are too busy knowing it all to ever learn anything. Spooler would not engage after that it was just in free spool mode. Synthetic ropes are lighter and flexible than steel cables. Install winch and fairlead in underwind orientation, so that the wire rope enters and exits the winch at the bottom of the drum. Badland ZXR 12000 Truck/SUV Winch Manual Save This Manual Keep this manual for the safety warnings and precautions, assembly, operating, inspection, maintenance and cleaning procedures. I used to work in construction and landscaping, so I've seen my fair share of ratchet straps, winches, and similar rigging gear. All rights reserved. Overall, its features and build quality make it worth it for people who have heavy-duty trailers, RVs, and other such vehicles. The build quality and the astonishing series-wound motor enable it to perform with such strength and power. There are two red wires that come out from the central ports. Or trade for a new Apex 5500 long drum winch or equivalent. Therefore, winch has an exceptional load limit of 12000 pounds. The Badland universal winch . Do not use winch in overwind orientation. These winches weigh around 90 pounds. Looking for a part # and badland 5000 winch free spool knob any ideas where I might get one? Refer to Relocating the Control Box on page 8. The remote control will auto shut down when not in use after two minutes. Fingers may be caught and get pulled into fairlead or drum. From the Badland ZXR 12000 winch diagram below, route the black/red/yellow cable from the solenoid box to the winch. Re-engage the clutch by moving the Clutch Handle to the Engaged position, shown in Figure I. Also go over some things th. What Do I Need To Know Before Buying the Badland ZXR 12000 Lb Winch? Do not place finger(s) through hook. According to IP rating, this electric 12000 pounds winch is resistant to powerful water jets, except remote control switch. Any uncovered wires may be the cause of a short circuit. Do not use a winch while you are tired or under the influence of drugs, alcohol or medication. To operate the winch, connect the extending red wire to an ignition circuit to prevent accidental starting or attach the ignition wire to the positive battery terminal. Remove all metal jewelry before working near battery. Keep clear of wire rope, hook, and load while winching. 3. Your email address will not be published. According to the diagram below, attach the cables from the solenoid to the battery and connect the yellow/blue cables to the winchs respective terminals. Winch with Wire Rope. I recently converted it to synthetic rope, which I purchased from another vendor. From the solenoid, attach the black battery cable directly to the negative terminal of the battery. Will sell for $280 firm! Drill pilot holes for the mounting screws. Precautions During Wiring: It is advised to unplug the remote control and disconnect the battery cables to avoid any serious injury before performing any other wiring connections. The part where the rope goes through is made of 6061-T6 billet aluminum, so it is light and yet strong. Place heavy rag or carpet over wire rope span 6 feet from hook to help absorb the force released if the wire rope breaks. This is a kinked wire rope that has been straightened out. Correct any such issue before use. A vehicle s transmission is not designed to handle that type of load. Stay out of the direct line that the wire rope is pulling. Looking to purchase motor brushes and brush retainer springs for 1500 lb. Limitations apply. , connect the remote control receiver to the solenoid box. Badlands 12,000-Pound Winch - The Best Deal In Winching 12,000 Pounds of Pulling Power for Less Than $400 CC Rogers Writer Dec 1, 2011 See all 4 photos Need a winch for your truck but. It is highly durable and reliable. Wear ANSI-approved safety goggles and heavy-duty leather work gloves during service. Most badland winches come with a mounting plate for your winch. BADLAND ZXR 12,000 lb. Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation of exclusion may not apply to you. This item can only be purchased on www.buya.com with "In-store pickup" only. Download Badland ZXR 12000 Truck/SUV Winch Manual. Inspect before every use; do not use if damaged or parts loose. See Figure E. Attach the Red, Black and Yellow Cables to the terminals on the Winch. When unpacking, make sure that the product is intact and undamaged. Have the winch serviced by a qualified repair person using only identical replacement parts. Also, they protect your hands from scratches and injuries. Follow the instructions thoroughly for making your winch install as easy as possible. Circuit Breaker: Benefits Of Badland Winches: TO PREVENT SERIOUS INJURY FROM EXPLOSION DUE TO SPARKING AT THE BATTERY CONNECTION:Unplug the Pendant Connector and disconnect the Battery Cables before making other wiring connections. Has anyone else been successful in finding replacement parts ? Check for voltage at armature port with Switch pressed. TO PREVENT SERIOUS INJURY FROM ACCIDENTAL OPERATION: The two black wires are on the far right and far left of the red wires. The mounting plate must be rated to at least the winch's capacity. I am looking for a factory mounting plate for a badlands zxr 5000 winch, i dont know if mine didnt come with one or I lost it, it sat for 6 months before i tried the winch and i dont know where they are made to find a manufacture to buy one from, any help would be grateful. Run in short bursts without load until completely dry. Instead, it would be best if you kept a few things in mind. Even after paying heavily, most customers are often disappointed and later furious at the poor customer care. John Calhoun, I have searched everywhere too and cannot find a box, let me know if you find one please and I will too. The same thing happened to my replacement winch. 1. These include: IP66 Rated Weatherproof If voltage is present, replace motor. THE MANUFACTURER AND/OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY. This is a clearance item. If relocating the Control Box is necessary or desired, perform the removal and installation of cables to the Winch before mounting. Control Box /Solenoid Box: Accessories For Badland Winches: 1. They are lighter and designed to give you a slightly better approach angle since they let the cable slide across. It is affordable yet features extreme power and efficient, advanced design. The coiled design also increases its durability and evenly distributes the load over every strand of the cable. This is the safety alert symbol. It can heat up after excessive use. Failure to follow all instructions may result in fire, serious injury and/or DEATH. Write the product's serial number in the back of the manual near the assembly diagram (or month and year of purchase if product has no number). If you are going to go cheap and Chinese consider running a Smittybilt winch. Follow the same wiring diagram as above; the Badland ZXR 2500 Winch model comes with a wired remote and a wireless remote option. Indicates a hazardous situation which, if not avoided, will result in death or serious injury. Badland Winch Parts List: 1. Replace the stock circuit breaker from the Harbor Freight winch that comes with no protection and no place for mounting. After intensive testing and experiments, this device is designed with advanced technology. Wear restrictive hair covering to contain long hair. Attach the black Battery Cable directly to the negative terminal of the battery. It reduces load on the winch in two ways: It utilizes the lower layers of wire rope that have higher capacity, and. Attach the red Battery Cable to the Circuit Breaker. Save my name, email, and website in this browser for the next time I comment. Off-Road Vehicle Winch with Automatic Load-Holding Brake Check latest price Main Features Supports up to 12,000 pounds Automatic Load-Holding Brake 00 horsepower The three-stage planetary gear system 5% duty cycle rating Fairlead Roller with nylon bushings Automatic load-holding brake In-Line circuit breaker if abnormal noise or vibration occurs, have the problem corrected before further use. Do you have the socket on the Badlands 1200 winch control box that the remote winch cable plugs into? Highly Flexible Pure Copper Cable: Replace your stock power cables and use a 2 Gauge Cable to minimize voltage drop. If the object to be pulled must be pulled at an angle in relation to the winch, use a pulley (sold separately) and an anchor point directly in front of the winch, as shown in Figure C, to keep the Wire Rope pull straight. Read all instructions. Do not slide wire rope through hands, even with gloves on. Remote Control: 4. Waterproof body preserves the internal components of this machine Satin black powder-coated finish, stainless steel fasteners, improved winch sealing, and larger winch drum elevate the item's durability Cable and/or synthetic rope pull back into the drum quickly Various mounting options available for you to use When you buy through links on our site, we may earn an affiliate commission. Keep proper footing and balance at all times. Please familiarize yourself with the part operation before using it. Keep clear. Thank You The Badland ZXR 12000 lb winch comes with a powerful 6 HP motor, and a series wound motor that remains cool during prolonged use to handle heavy loads. To operate the winch, plug the remote into the socket connector. After placing the unit at the vehicle's platform, stand on the backside of the winch facing the wire outlets. Do you know where I can purchase one? Do not use a dirty or corroded battery. This can cause damage to the object being pulled, and kink or fray the wire rope. Do not submerge winch in water. As you begin the wiring process, make sure you will not route the cables through an area where there is a possibility of damage or interference with their proper functioning. An installation manual is also part of the package. You may need a plastic encasing to secure your circuit breaker from water and dust. The company offers a 65-feet long cable with this product. However, if the winch is submerged, it should be opened, dried, and re-lubricated by a qualified technician as soon as possible to prevent corrosion. Universal Winch Mount for Badland ZXR 9500, ZXR 12,000 & APEX 12000 Winch Heavy Duty Winch Mount For Badland 18000 Winch Wired Remote Control When opting for a winch, the wired remote control should be your prime priority from the wireless remote option. It has a user-friendly design that makes its installation quite easy and smooth. 70 series PTO winch + Aisin1000 elec winch - what are they worth. In case it slips or breaks, it will "whiplash" along this line. To overcome this difficulty, manufacturers have added a series-built motor that does not heat up as fast as the typical solenoid. There are a lot of winches on the market that claim to get heavy-duty work done but at a very high price. Check out the weather around the world with our featured, global weather cams Do not try to guide wire rope. This wire rope is kinked. Weighing at around 90 pounds, this winch is excellent for heavy-duty use. Get yourself a circuit breaker that is waterproof, resettable, and will allow you to draw current at full load. Some main key features make this Badland winch stand out on the market. The Badland ZXR 12000 lb winch has 3 stages planetary gear system, The three-stage gear is obtained by increasing the length of the ring gear and adding another planet stage, that offers a high axial and radial capacity. Badland ZXR 2500 Winch Installation & Instructions Manual: Download. The warnings and precautions discussed in this manual cannot cover all possible conditions and situations that may occur. The items listed here are very good items. If you are looking for a lighter, stronger, and safer winch line, an aluminum hawse fairlead is the best option, along with an excellent synthetic rope. Secure the solenoid assembly in place with mounting screws. For any difficulty using this site with a screen reader or because of a disability, please contact us at 1-800-444-3353 or cs@harborfreight.com. It is made of heavy gauge steel and works with 12,000 pound off-road vehicle winches equipped with automatic load-holding brakes. These ropes can withstand high-pressure situations. Always wearheavy-duty leather gloveswhen handling the winch. Hawse fairleads are used in conjunction with a synthetic winch line. The handlebar switch, for instance, only reached about halfway back to the rear, and the yellow and blue cables were close to 2 feet too short to reach the battery box! We think youll enjoy these customer-made YouTube videos about our products. Prevent entanglement. It is easy to install this device. Can anyone help, thanks. Yes, these units are waterproof. Extend the Wire Rope to its full length, noting how the existing Wire Rope is connected to the inside of the drum. To use the winch, connect the wired remote cable directly to the remote socket on the solenoid box. But it is super strong. Badland apex 12000 winch wiring diagram the badland apex 12000 winch can be easily wired with the help of the following diagram. How do I get the hardware. (Wire rope enters/exits at the top. Tighten the screw at the rear of the tie bar to secure the Solenoid Box in place. As a result, it's safe. HFT BADLAND Badlands Winch Remote Controller Switch Handheld for Badland Winches. Recoil the wire rope back into the winch under at least 500 lb. Ventilate area well before and while working on battery. Hello, One side of the spooler broke ,all the way around the center and dislodged. The red wire is connected from the solenoid box to the battery positive side. The wireless remote controller will act as a receiver to operate the wireless remote. Indicates a hazardous situation which, if not avoided, could result in minor or moderate injury. Let us know your feedback on the parts you fixed and any new accessories that you find essential for your winch operation. The device alone cannot ensure safety for you and the vehicle. This enables better control of the winch in unexpected situations. The body of the winch is entirely dust and waterproof. Disconnect Pendant Controller before working near the Wire Rope, drum, fairlead or load, to prevent accidental starting. Off_Road Vehicle Electric Winch with Automatic Load_Holding Brake Product manual Badland 62194 18000 lb. All the mounting hardware is included. 120 volt Badland Winch. The average winch that can bear this much load costs around $300 to $500. Passing through rough terrain during bad weather and getting your truck stuck in the middle of nowhere is nothing less than a nightmare. For example, you may wish to route the wires under the vehicle, attaching it to the frame using suitable fasteners. Attach the circuit breaker to the batterys positive side and then route the red wire from the circuit breaker to the solenoid box.